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2. Cycloning System <br /> The Mayflower Cycloning System is now complete and in operation. This <br /> system cyclones mill tailing into two fractions. The course free-drain- <br /> ing fraction is used for the initial building of the Mayflower Dam while <br /> the slime fraction is being deposited on the existing Tenmile Tailing <br /> Pond. <br /> The existing tailing ponds at Climax have been constructed by the up- <br /> stream method. In this method, tailing slurry is spigoted along the <br /> crest line. Deposition on the crest by spigot results in separation of <br /> particle size with the coarsest fraction staying at or near the crest, <br /> and the finer (slime) fraction deposited along the beach to the water <br /> pool. Because of this particular separation from spigot deposition, silt <br /> lenses can and do develop, resulting in a significant reduction in the <br /> vertical permeability within the body of the settled sand. This in turn <br /> has the effect of shifting the phreatic surface in the downstream direc- <br /> tion with its final location close to the downstream face. This condi- <br /> tion has a very significant influence on the stability of the dam. <br /> In 1974, in recognition of the above problem and that Mayflower would be <br /> the final tailing dam for the Climax operation, it was decided that cy- <br /> cloned material would be deposited in the dam foundation area. Cycloning <br /> removes the slime fraction (-200 mesh) from the tailing material, and will <br /> insure adequate stability when the tailing dam is constructed to its ulti- <br /> mate height of 557 feet. <br /> Due to the configuration of the pond, some two years of cycloned sand must <br /> be placed in the dam before the pond is put into conventional service. Cy- <br /> cloned sand deposition is presently planned to be accomplished by the end of <br /> 1978. Conventional tailing deposition as presently used on Tenmile and Robin- <br /> son ponds will be started on Mayflower when the required amount of cycloned <br /> sand has been deposited in the dam foundation. This sand blanket , which will <br /> be the width of the valley, will be 170 feet thick at the toe. It will extend <br /> upstream to a point beneath the ultimate crest, and will contain approximately <br /> 3-million tons of sand (12% minus 200 mesh) . <br /> In July of 1977, the cyclone facility was completed and testing started. <br /> By mid-August, cycloned sands were being deposited behind the Mayflower <br /> Toe Dam. The system was put into operation with very few startup problems. <br /> The Cyclone Station, with fourteen (14) D-26B cyclones, was constructed ad- <br /> jacent to existing Tenmile Pond at an elevation of 11, 100 feet. From this <br /> station, cyclone overflow is discharged by gravity directly into Tenmile <br /> Pond. <br /> The cyclone underflow is diluted and transported through 14,000 ft. of 16- <br /> inch high density polyethylene pipeline for deposition on Mayflower. <br />