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Mine tunnel <br />tion work is laborious. The swing <br />shift must finish the concrete place- <br />ment and then begin clean-up of the <br />nest 500-ft. section of invert for the <br />nest die's concrete. This work con- <br />tinues throughout the night. The in- <br />vert base must be cleaned and gravel <br />brought in to bring it up to the <br />specified grade and the drainage sys- <br />tem must be installed. This work re- <br />quires running the 550-ft. conceyor <br />system back over the fresh concrete <br />and its subsequent re-positioning af- <br />ter completion of the base clean-up <br />and preparation. l\'orking the project <br />three shifts a day, siz clays a week, <br />requires a work force of approxi- <br />mately 375 men. <br />There was considerable logistics <br />work behind implementation of the <br />simultaneous concreting and rail-lay- <br />ing system. All kinds of equipment <br />and materials were cached in cut- <br />outs along the tunnel so as rant to <br />interrupt the continuous production <br />line once work began. Oil, grease, <br />spare parts, service equipment, the <br />100,000 rail pads required and the <br />300,000 bolts were moved in. <br />There is not much unusual about <br />the bitching operation outside the <br />portal. Dravo is using a C. S. Johnson <br />plant with a 3-vd. turbine miser. It <br />came equipped with a 1-yd. mixer <br />when it was anticipated that the <br />plant would be called upon for only <br />about 15,000 yd. of mix during the <br />excavation stage. Then Dravo got the <br />contract for the lining work, with the <br />result that the Johnson plant will <br />produce closer to 100,000 yd. <br />Installation of the electrical sys- <br />tem, including both the 1400-volt <br />overhead power line for the ore <br />trains and the tram control system <br />imbedded in the invert slab, is being <br />accomplished under subcontract. The <br />drainage system was designed by <br />AMAX for a variety of water con- <br />ditions in the tunnel. Where ooh' <br />slight ,rater is en~:ountered, the con- <br />tractor is removing the poor mate- <br />rial and placing clean gravel filter <br />blanket on the base. \Vhere much <br />,eater is encountered, he is install- <br />ing 6-in. perforated drain pipe in the <br />gravel, intended !o carry the water <br />into catch basurs and from there to <br />a 12-in. discharge :system. <br />Much of the equipment on the job <br />had to be custom-designed or modi- <br />fied for the task. 'Lhe long conveyor, <br />driven by hvo nudnrs, is a mortified <br />Rotec with an ]8-in. wide trough <br />belt capable of traveling 700 fpm. <br />The 65-(t. piggy-back conceyor ,vas <br />built on the job. The paving train <br />was custom designed, as were the <br />rigs for drilling and placing the rail <br />pads and clips. Drivo is using 10 <br />electric locomotives (six ASEA, hvo <br />Jeffrey, and two Goodman) and three <br />Plymouth diesel locomotives on the <br />project. <br />The plan as originally developed <br />for constructing t}.e invert and plac- <br />ing rail at a rapid pace has required <br />little modification and daily produc- <br />tion rates attest to rts success. <br />hey personnel on the project for <br />AMAX are: ~l. Cehrix, C. Tlorris, <br />J. Witmer. For Craw they are: E. <br />Opitz, project manager; H. C. Swan- <br />son, project engineer, G. Veatch, <br />general superiMet dent; R. \Vinner, <br />concrete superintendent; D. Edwards, <br />master mechanic <br />Reprinted from Wertern Construction -September 1977, Copyright©1977 by Western Construction Magazine, Inc. <br />BUTYL RUBBER rail pads are in place for laying of roil. This custom-designed <br />Threader handles oll four rails simultaneously. <br />WORKMEN TORQUE dewn The nu}s on }he bol}s holding anther clips as }he Bnal <br />fax}ening of The rail. Rail placemen} followed contra}e werk by only a few days. <br />