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BLAST DESIGN AND LAYOUT <br /> After the area is deemed satisfactory for layout, measurements are taken of the surface area <br /> dimensions of the proposed blast area desired and of the thickness and types of material and if there is <br /> a free face existing. <br /> The quarry manager, in consultation with the qualified blasting contractor, will design an <br /> appropriate drill pattern to ensure safe and efficient production in each area of the quarry.This <br /> includes the burden and spacing design, hole depth, number of holes, explosive densities, initiation <br /> sequencing pattern, stemming and other factors included in general blasting practice. <br /> All owned and non-owned structures are located and the distance to these structures is <br /> measured and recorded. <br /> The following is the blasting design used mostly in the past and will be used in upcoming blast <br /> unless the parameters change. Note that thicknesses of the subsurface geological strata do vary which <br /> require different hole patterns and/or different drill hole sizes. <br /> The thickness of the sandstone structure that will be shot typically varies from 11 ft to 25 ft. and <br /> the clay(if it is of a hardness needing to be shot)varies from 4 ft.to 15 ft. Note that the sandstone <br /> thickness can exceed 25 feet in which case the sandstone will be benched and will necessitate a double <br /> shot. The nearest non-owned structure is currently more than 1,1850 ft from the existing blasting area. <br /> Typical blast design parameters <br /> Hole diameter=3 W <br /> Pattern=Sx8 or W or tighter(depending on depths—shallower depths would require a <br /> tighter pattern) <br /> Primers=200 gram and 350 gram cast booster <br /> Initiation=non electric shock tube <br /> Bulk explosive used=anfo or titan emulsion at 1.05 g/cc final density(when the explosives are <br /> loaded into the hole, the blaster will monitor the rise of the explosive column with a tape <br /> measure and stop the loading when the desired stemming height is reached. This is done on <br /> every hole loaded.) <br /> Timing=25ms from hole to hole and 42ms to 84ms from row to row <br /> Stemming=crushed stone from the top of the explosive to the surface, typically 5 ft to 8 ft. <br /> The pattern is laid out on the ground by the blaster and the holes are drilled to the depth as <br /> determined by the thickness of the rock structure.The holes are protected with a hole plug so that no <br /> loss to the depth occurs until the day of blasting. <br /> Once the pattern is drilled, the blast is scheduled. <br /> DAY OF BLASTING PROCEDURE IN REGARD TO NOTIFICATION, SEISMIGRAPH PLACEMENT AND <br /> SHOT GUARDING <br /> 4 <br />