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Mr. Peter Hays, DRMS <br />January 14, 2015 <br />(c) The contact person for this event is: <br />Tim Haynes <br />19302 County Road 3, <br />Parshall, CO 80468 <br />Phone: 720- 942 -3518 <br />timothy haynes(a)fmi.com <br />(d) No monitoring or analyses were performed for this situation since process water and /or <br />material was not released off -site and did not impact waters of the United States. <br />(e) Following an in -depth investigation conducted by tailing engineering, operations, <br />management and the environmental department, Henderson has concluded that <br />operational factors and flows were the primary contributor to this incident. Henderson <br />Operations is currently realizing an overall decrease in the ore concentration of <br />molybdenum disulfide feed from the mine. To counteract this decrease, increased <br />throughput has become a necessity to meet operational targets. With regard to the <br />actual cause of this issue, Henderson staff believes that varied cyclone operation, <br />supplemental water and designed concentrate thickener overflows are collective factors <br />contributing to this event. <br />Prior to increased throughput efforts, it was typical to run four primary mills with three <br />cyclones operating on each mill's cyclone bank. Three cyclone operation provides a finer <br />grind, but slows throughput due to increased circulation of material through the primary <br />mill circuits prior to the milled slurry continuing on to rougher flotation, the next step in the <br />process. To increase throughput, a two - cyclone configuration is used, which will move <br />ore through the primary milling circuit more quickly, but the coarser grind, when <br />introduced to the rougher flotation circuit can create "sanding" issues (sanding - milled <br />material settling out of slurry solution quickly and effectively stopping the flotation <br />process. In extreme cases, it completely overpowers a rougher cell, which then must be <br />manually excavated). To combat sanding issues in the rougher circuit, supplemental <br />water must be added to ensure that the overall percent of solids in the slurry solution <br />stays sufficiently low. This is where we believe excess flow volumes is coming from. <br />When a rougher cell is in jeopardy of sanding, supplemental water is added to the <br />rougher cell (either from recycled thickener overflow when available, or from incoming <br />mill water), which in turn increases the overall flow volume out of the tailing line. <br />To manage this issue, Henderson went through a step test with our mills, which involved <br />starting with all of the primary mills running with three cyclones per mill in operation. <br />Over the course of a run weekend (Friday Jan g1h — Monday Jan 12th), operations brought <br />one mill down to two cyclones, watched the flow and pressure curves, then brought a <br />second mill down to two cyclones. This was done while closely monitoring the TDL flow <br />and pressures. At present, we have been able to meet production demands, while <br />running two mills with three cyclones and two mills with two cyclones. Henderson's <br />operations and tailing engineering group will continue to monitor these trends, while <br />minimizing excess water input to the circuit, where possible. <br />Additional engineering controls being contemplated at this point include surge protection <br />measures, which at present may include a surge overflow conduit from the thickener <br />overflow tank inside of the mill, or a high -level surge spillway which automatically diverts <br />surge flow from the mill into the Emergency Cut Out line at the tailing distribution box <br />(diversionary structure where mill tailing flow is either diverted to the TDL or the <br />Emergency Cut Out line). If necessity dictates that an engineering control be put in <br />Page 2 <br />