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Western Dam Engineering <br /> Technical Note <br /> <br /> May 2016 <br /> <br />14 <br />from a boiler through the inside of the water-filled <br />liner, heating the water and resin-impregnated liner, <br />causing the resin to cure. Heated water can be <br />circulated throughout the installed CIPP at the <br />required temperature to initiate cure of the resin. The <br />water temperature should be constantly monitored to <br />maintain it above the required cure temperature for <br />the minimum time required. The initial cure will be <br />complete when the exposed CIPP is hard and <br />temperature sensors show the resin has reached the <br />required temperature. After the initial cure, the water <br />temperature should be raised to the required post- <br />cure temperature for the time recommended by the <br />manufacturer. <br />Steam <br />The use of steam to cure CIPP liners is most often used <br />for installing liners within pipes from about 6 to 36 <br />inches in diameter. The steam cure method is normally <br />faster than hot water cure, as heat transfer from steam <br />occurs more rapidly. Steam is used in conjunction with <br />pressurized air that inflates the liner against the host <br />pipe and distributes the steam from one end of the <br />liner to other. After the liner has been placed in the <br />host pipe, steam cans, or other similar equipment, are <br />attached at each end of the pipe to distribute steam <br />uniformly throughout the CIPP. Steam with <br />compressed air is then passed through the liner, <br />pressing the liner tight against the host pipe and <br />heating the resin until cure is complete. <br />The steam generating system should be constantly <br />monitored to maintain the steam temperature above <br />the required cure temperature. The initial cure will be <br />complete when the exposed CIPP is hard and <br />temperature sensors show the resin has reached the <br />required temperature. After the initial cure, the steam <br />temperature should be raised to the required post- <br />cure temperature for the period of time recommended <br />by the manufacturer, then cooled in a controlled <br />manner as described below. Steam is not <br />recommended for pipes that have bellies or vertical <br />bends (such as siphons), as the steam may condense <br />and pool in low areas preventing that portion of liner <br />from reaching the required curing temperature. <br />Condensation also collects at the downstream end of <br />the pipe; therefore, a fitting with a drain hole is usually <br />installed at the downstream end. <br />Steam curing is two to three times quicker than water <br />curing and is better with restricted-access installations. <br />Steam is also better for steeply-sloping pipes to avoid <br />excessive hydrostatic pressure that can result with <br />water-cured procedures. <br />Cool-Down <br />With both the heated water and steam curing <br />methods, the temperature should be cooled below <br />100°F in a controlled manner before relieving the <br />internal pressure on the CIPP to avoid unwanted <br />shrinkage. The manufacturer will provide the <br />recommended cooling process and temperature drop <br />intervals based on the fabric, resin, and pipe size. The <br />most common cool down process circulates cool water <br />throughout the CIPP. The air or fluid pressure inside <br />the CIPP should be monitored and relieved in a <br />controlled manner so an internal vacuum does not <br />occur and damage the CIPP. <br />Environmental <br />Some thermoset resins (e.g. vinyl ester) can contain up <br />to 33 parts per million (ppm) of styrene. Styrene- <br />contaminated resins and water must be disposed of <br />properly and cannot be discharged into stormwater <br />systems because of concerns with its odor and volatile <br />organic compound (VOC) emissions. There are some <br />newer formulations of thermoset vinyl ester resins that <br />reduce VOC emissions. Epoxy resins are naturally VOC- <br />free, but are generally more costly and must be mixed <br />and applied on-site rather than in a controlled factory <br />setting. <br />UV <br />There are resin systems that can be cured with UV <br />light. These resins do not react to temperature but <br />rather contain a photo-initiator that reacts to certain <br />UV light wavelengths. UV-curable liners use a <br />nonwoven glass fiber tube, rather than other <br />nonwovens, because the translucent glass fibers <br />permit light transmission through the liner’s <br />thickness. A UV light is pulled through the CIPP at the <br />required wavelengths initiating cure of the resin. UV <br />cure is recommended in colder temperatures where <br />heat cure would be more expensive and less efficient. <br />UV may also be a beneficial alternative for remote <br />locations with long transport times, as these products <br />have a much longer shelf-life without refrigeration and