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Western Dam Engineering <br /> Technical Note <br /> <br /> May 2016 <br /> <br />11 <br />Pipes deteriorated to the point of impending collapse <br />may not be a candidate for CIPP, as proper installation <br />is likely infeasible. <br />Careful attention must be paid to design parameters <br />when determining if CIPP is the best option for an <br />outlet rehabilitation. One of the critical design <br />parameters for CIPP is the liner thickness and resin <br />material required to withstand external and internal <br />pressures. Internal pressures can be induced by static <br />head pressures from the reservoir as well as positive <br />and negative pressures under dynamic flow conditions. <br />Outlet control configurations on gravity piping and <br />pressurized flow within outlets connected to supply, <br />treatment or distribution systems are cases that can <br />induce significant internal pressures. Proper venting of <br />the pipe is also required to prevent collapse of the CIPP <br />lining due to internal vacuum pressures that can <br />develop during operation. See the previous Western <br />Dam Engineering article on pipe venting: Design <br />Considerations for Outlet Works Air Vents <br /> Figure 1 – CIPP Installed inside Existing Pipeline [8] <br />The minimum required initial modulus of elasticity of <br />the cured liner, per the ASTM Standards, is 250,000 <br />lb/in2. Typically steam and water cure methods provide <br />an initial modulus of elasticity ranging between <br />250,000 to 450,000 lb/in2 and ultraviolet cure methods <br />provide an initial modulus of elasticity ranging <br />between 1,015,000 to 2,600,000 lb/in2 (see Liner <br />Materials and Curing Methods section for curing <br />procedures). However, the CIPP liner needs to be <br />designed for the long term modulus of elasticity. <br />Typically the long term modulus of elasticity used for a <br />50-year design life is 50% of the initial modulus of <br />elasticity. <br />Resins used for CIPP are the most important <br />component to the performance of the CIPP including <br />parameters such as strength, chemical resistance, and <br />creep. Thermoset resins used for CIPP generally fall <br />within one of three categories: polyester, vinyl ester <br />and epoxy resins. Polyester or vinyl ester resins are <br />also formulated for cure by UV. In general epoxy and <br />vinyl ester resins are higher performance products <br />compared to polyester resins. They have higher <br />strength, elongation, elevated thermal and chemical <br />resistance compared to polyesters. Mineral fillers, such <br />as aluminum trihydrate or calcium carbonate, can be <br />added to resins to significantly increase the modulus <br />(i.e. stiffness) of the CIPP without decreasing the <br />strength or the chemical resistance. [7] As may be <br />expected, the higher performance products come at a <br />higher cost, and some projects may not warrant higher <br />performance parameters. <br />The fabric tube material will also influence the <br />mechanic properties of the combined resin/tube <br />material. Depending on the type of tube fabric, it can <br />either enhance or reduce the mechanical (e.g. <br />strength) properties of the raw resin. <br />Beside resin type and liner thickness for loading <br />considerations, other key design parameters include <br />entrance and terminal structures, selection of <br />diameter considering both heat-induced shrinkage as <br />well as potential circumferential stretching, and <br />selection of appropriate curing system considering <br />environmental, access, and climate considerations. <br />Installation <br />For proper installation of CIPP, both upstream and <br />downstream access to the pipeline is required. The two <br />installation methods are the inversion method (ASTM <br />F1216), in which the liner is installed by progressively <br />turning it inside-out from its initial as-shipped <br />configuration, and the pulled-in-place method (ASTM <br />F1743 and F2019). The installation method is chosen <br />based on site conditions and design of the CIPP resin <br />and curing system. During installation, the CIPP lining is <br />inflated and pushed tight against the host pipe, <br />compressing the fabric and resin against the interior of <br />the host pipe. Once cured, the CIPP resin bonds to the <br />host pipe to prevent sliding of the CIPP lining.