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<br /> <br /> <br /> <br />7 <br />Joints: When possible, pipe sections should be <br />fabricated in the shop. However, there are several <br />alternatives available for field connecting sections of <br />both HDPE and steel pipe as described in FEMA (2005). <br />Joint testing should be completed prior to grouting. <br />Flotation: Both HDPE and steel pipes will want to float <br />during grouting and must be restrained physically by <br />external “centralizers” between the host and carrier <br />pipes or by filling the pipes with water or sandbags. <br />Inlet and Outlet Structures: Rehabilitation or <br />replacement of inlets and outlets is an important <br />consideration in the design of alternatives for an outlet <br />rehabilitation project. The ability to fabricate and <br />install carrier pipes to fit a given inlet structure <br />configuration often drives the decision whether to <br />utilize or replace an inlet structure. Similarly, the <br />desire for retrofitting seepage collars or the need to <br />repair the existing downstream slope or provide <br />energy dissipation are considerations for outlets. <br />Grouting: Grouting the annular space between the <br />new pipe and the existing pipe is essential (see Photo <br />3). Only contractor’s experienced in this type of <br />grouting should be used for this specialized work. <br />Typically grouting is completed from the downstream <br />end with grout pumped to the upstream end through <br />tremie pipes. Multiple tremie pipes of increasing <br />lengths are used to inject grout and reduce the travel <br />distance of the grout. Grouting should continue until <br />the entire annular space has been filled and no voids <br />remain. Vent/observation pipes are used to verify <br />grout has filled the annular space. Securing bulkheads <br />to contain the grout is also critical. <br />An in-situ alternative to sliplining is CIPP. This method <br />is best suited for pipes that are not severely <br />deteriorated, have limited to no protrusions, and have <br />constant diameters. Many of the same design <br />parameters should be considered. Curing of the carrier <br />pipe is a critical step and one of two methods can be <br />specified; pressurized steam, or pressurized hot water. <br />Each has advantages and special consideration must be <br />given to dry pipe installations versus where standing or <br />flowing water will remain present within the host pipe <br />during liner installation. Consultation with a CIPP <br />manufacturer is highly recommended during the <br />design process. <br /> <br /> Photo 3: Grouting HDPE Liner pipe.3 <br />Construction Considerations: Sliplining and CIPP pipe <br />rehabilitation projects often involve working from one <br />or both ends of the outlet with significant distance of <br />pipe that cannot be accessed between. This <br />introduces challenges during construction that must <br />often be resolved in real time, i.e. once grouting or <br />curing is started the effects cannot be reversed. For <br />this reason adequate, experienced supervision is <br />essential during critical activities such as liner <br />installation and grouting. Additionally, experience has <br />shown the value of “mini” preconstruction meetings <br />involving all field personnel just prior to the start of <br />those critical activities. A discussion “what if’s” is a key <br />component of those meetings to determine who <br />makes necessary field decisions and what range of <br />decisions might be needed to ensure project success. <br /> Conclusion <br />This article provides a short summary of the design <br />parameters and construction issues to consider during <br />design of an existing conduit rehabilitation project. <br />Before proceeding with a rehabilitation project, the <br />design should answer the following questions. <br />Should I replace the existing conduit or rehabilitate it <br />in place? <br />• Conduits that are severely deteriorated or possibly <br />have voids adjacent to the conduit due to internal <br />erosion should be replaced. A detailed cleaning <br />and internal conduit inspection should be <br /> <br />3 Photo courtesy of www.water.state.co.us