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<br />3,779,602 <br />3 4 <br />believed that this increase in cavity growth rate with and an effective reduction in the equivalent nahcolite <br />tcmperature is at least in part due to more rapid [her- saturation of the system. Thus at 400°F, leaching oper- <br />mat fracturing at higher temperatures of oil shalt su r- ations can be maximized if pressure in the cavity 21 is <br />rounding discreet nahcolite nodules. Such fracturing maintained at about 1,000 psi. To maintain this pres- <br />allows injected aqueous fluid to reach the nahcolite 5 sure, it is necessary to artifically lift fluid from the cav- <br />nodule and leach it from the formation leaving an ex- icy 21 i! the fluid head of solution-mining Iluid in pro- <br />posed oil shale face which is in turn thermally fractured duction tubing I7 is greater than 1,800 psi. Therefore, <br />opening up communication to yet another nodule. the well ]3 is provided with a gas lift systtm az hereto~ <br />As can be seen in FIG. 1, for temperatures below fore described. <br />250°F, growth rate of cavity radius is quite low, less 10 FIG. 4 shows a well 22 extending into the formation <br />than 0.08 feet per day; whereas at 300°F, growth rate 10 that is completed in a manner particularly advanta• <br />is almost doubled to 0.15 feel per day, Thus, for.maxi• genus for the practice of this invention. The well 22 is , <br />mum mineral removal, cavity temperature should be completed with casing 23 which extends into the , <br />maintained above 250°F and preferably above 300°F. nahcolite-containing formation 10. The casing 23 is ce- <br />We have also found that in solution-mining nahcolite IS mcntcd in plate with cement 24 and perforated adja• <br />from an oil shale formation with aqueous Iluid, the rate cent formation ]0 with perforations 25 to open the in- <br />o(mincral recovery can be maximized by selecting an terior o(the casing into communication with the forma- <br />operating temperature for maximum desired cavity [ion 10. ° <br />grow[:[ rate az by reference to FIG. 1, and then during A liquid production tubing string 26 and a gas pro• <br />operation adjusting cavity pressure to a pressure at 20 duction tubing string 27 extend into the well from the <br />which the sodium carrying capacity of the aqueous surface. The liquid production tubing string 26 prefera- <br />leaching fluid is a maximum for the selected cavity tam- bly terminates at the point adjacent the bottom of the <br />pera[ure. This pressure is less than that required to hy- interval of the formation 10 to be treated whereas the <br />draulically fracture the formation and is greater than gas production tubing string 27 terminates at a point <br />the pressure at which nahcolite decomposition to so- 2S above the Tower end of the liquid production tubing 26 <br />dium carbonize, carbon dioxide and water is maxi- but below the perforations 25. The interior of the cas- <br />mized. ing is preferably sealed to fluid flow by packvff means <br />Operating in this manner can significantly reduce the such as packer 28 at a point above the terminal ends of <br />energy requirement for carrying out the process since the two tubing strings 26 and 27 and below the perfora- <br />heat can be carried to the formation by relatively low 30 [ions 25. <br />pressure steam. Additionally, water requirements are The liquid production tubing string is provided with <br />reduced because the total amount of sodium mineral means for lilting liquid from the formation 30 to the <br />removed from the cavity 21 by a given volume of leach- surface. This may be a down-hole pump or gas lift <br />ing luid is maximized. means (az illustrated in FIG. 4) in which a gaz injection <br />The particular selected {caching temperature will 3 S string extends into the well 22 and is connected in com- <br />vary from operation to operation depending upon eco- munication with production tubing 26 at a point near <br />nomic conditions and the desired cavity growth rate (or the lower end of [hat tubing. The particular point of in- <br />each particular case. Operating pressure for a particu- tersection will be determined by the fluid head desired <br />tar selected temperature is determined from pressure, to be maintained in liquid production string 26. <br />temperature, saturation relationships such as those 4 0 In operation, hot aqueous fluid having a temperature <br />given in FIG. 2. That figure shows total sodium concert- greater than 250° and preferably greater than 300°F is <br />[ration in pounds of nahcolite per pound of water for injected into casing 23 through conduit 30 and then <br />a sodium carbonate saturated, sodium carbonate/- down the razing until it passes through perforations 25 <br />sodium bicarbonate-water system. The graph rel7ecLS into the formation 10. This fluid leaches nahcolite Crom <br />the amount of nahcolite removed from a nabcolite for- < s the formation creating a cavity 3] which may be filled <br />motion which is present in the solution even though the with fragmented particles of oil shale and nahcolite 32. <br />actual composition of the solution includes both so- The aqueous fluid advantageously contains high pro- <br />dium bicarbonate and sodium carbonate generated by portion of steam which upon contacting the formation ' <br />nahcolite decomposition. Best results are obtained by 10 condenses to form a liquid phase capable of carrying <br />operating at the pressure for which the isobar in[erseces s0 dissolved mineral in solution. Simultaneously with the - <br />the upper dashed curve a[ the selected operating rem- injection of steam down Ne casing 22, liquid is pro- ~ <br />pcratu re. Good results are obtained at pressures vary- duced from the lower pan of the cavern 31 through <br />ing az much as IO percent above or below this pressure. production tubing string 26 and gas is produced from <br />Looking at FIG. 2 for a tcmperature o! 400°, it can <br />b <br />h <br />d <br />ss the cavern 31 through gas production tubing string 27. <br />e seen c <br />at at that temperature an <br />about 200 psi only The production rate of these Iluids is preferably ad- <br />sodium bicarbonate is present in the solution (as given justed to maintain the pressure in the cavern 31 at a <br />by the lower dotted line of the Figure) and [hat the particular preferred value for the selected temperature <br />total amount of equivalent nahcolite dissolved is operation. The removal of gas through the tubing 26 <br />around 0.55 pounds per pound of water. However as 60 draws both steam and COr from the tavern 31. This re• <br />, <br />pressure is incre azed, the amount of sodium bicarbon- suits in a reduction o(the partial pressure of CO, in the <br />act in the systtm increases until at about 1,000 psi, the cavern and further promotes the decomposition of nah- <br />f <br />total sodium content is equivalent to about 1.25 pounds _ <br />entice (NaHCOs) to sodium carbonate, COr, and water <br />per pound of water even though sodium carbonate sat- (e.g., 2 NnHCO~ -° Na,COs + CO, + Hr0 ). <br />uration remains the safie. Further pressure increase to 65 Both FIGS. J and 4 illustrates single well systems !or <br />a pressure for which the exiention of an isobar would the practice of this invention. However, it should be un- <br />interxct the a00°F isotherm above the upper dotted derstood that Iwo or more wells may at any one time <br />line results in the precipitation of sodium bicarbonate be in communication with any particular cavern 21 or <br />