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Stoker Truck Self-Loading System <br />. TCC installed aself-loading system for the stoker trucks that were previously loaded using afront-end loader on <br />the west side of the Preparation Plant. This system required installation of a multi-plate tunnel with two feeders, an <br />escape tube, conveyor structure, MCC building, retaining wall, and widening of Haulroad B-2. <br />A 12-foot diameter, 10-gauge multi-plate tunnel was buried below the existing stoker pile. This tunnel is <br />approximately 100 feet long and buried to a depth of 14 to 15 feet below grade. A total of 100 cubic yards of <br />concrete was required to install the tunnel. Two FCM Vibratory Syntron Feeders were placed in the tunnel to <br />reclaim the stoker coal. It is estimated that 20 cubic yards of concrete were required for the feeder foundations. <br />The tunnel also includes a 36-inch buried corrugated steel pipe escape tube extending from the tunnel <br />approximately 50 feet to the south. One cubic yard of concrete was required at the point where the escape tube <br />daylights. A 150-foot long 36-inch conveyor extends from within the tunnel to discharge directly into the stoker <br />trucks. Two cubic yards of concrete were required for a pad to support the conveyor structure. An MCC building <br />was constructed near the escape tube exit. Dimensions of this building are approximately 15 x 15 feet, with a <br />concrete floor requiring approximately 2 cubic yards of concrete. A retaining wall was constructed on the north <br />side of the existing pile. The wall required 6 steel piles driven to a depth of 25 feet, with treated wood cribs placed <br />between the piles to form the wall. On completion, this wall was approximately 50 feet long and up to 12 feet in <br />height. <br />Haulroad B-2 was widened by approximately 20 feet to allow for a loading area with room for traffic to pass trucks <br />that are loading. The emergency spillway elevation of Pond E was staked and the toe of the fill does not extend <br />past this line, to assure that no storage capacity is lost. Topsoil was stripped, salvaged, and stockpiled on the <br />topsoil stockpile east of Pond E where the haulroad widening extended below the west of the pond embanlanent. <br />No construction occured within a buffer zone of 100 feet from Foidel Creek. Silt fences, hay bales, rock filters, or a <br />combination of these control measures were used, as required, to prevent sediment from washing into Foidel Creek <br />• from [he new fill material or road section. <br />Reclamation associated with these additions will occur when the Preparation Plant facility is dismantled. The <br />concrete will be broken up and disposed of on-site. The steel associated with these additions will be either salvaged <br />or disposed of on-site. <br />Crushing and Sampling Facilities <br />As previously described, the 72-inch overland conveyor transfers coal from both the ROM Coal Stockpile and the <br />Coal Preparation Plant to the Primary Crusher Building. The coal passes through the primary crushers, and is <br />reduced to an 8 x 0 inch size (Note: Coal from the longwall typically meets this size consist, and does not require <br />primary crushing). Following primary crushing, the coal is discharged to a 60-inch conveyor belt. This belt feeds <br />the coal from the Primary Crusher Building to the Secondary Crusher Building. Feed to the secondary crusher <br />passes over vibratory screens; coal that is less than 2 x 0 inches bypasses secondary crushing and transfers to the <br />belt to the Sampler Building, coal larger than 2 x 0 inches passes through the secondary crusher, is crushed to -2- <br />inch and dischazges to the Sampler Building belt. A 2,000 gallon diesel fuel tank and containment is located on the <br />northeast corner of the primary crusher building to allow equipment refueling. <br />In the Secondary Crushing Building another screening process was added for producing stoker coal ('/< to l `/z inch <br />product). The stoker coal is passes through the stoker screen to the stoker belt, which exits the building and dumps <br />the stoker coal into either a small stockpile or directly into a haul truck. Dust from all of the belt transfer points <br />located inside of the building is controlled enclosures manifolded to the existing baghouse. A stoker oil tank is <br />located next to the buildings and the oil is sprayed onto the stoker coal before it is stockpiled. The locations of the <br />stockpile/truck loading areas and the oil tank are shown on Map 24. The stoker oil is piped along the product belt <br />• structure and applied to the stoker coal as the coal leaves the belt. The sale of stoker coal is facilitated by a <br />TR06-53 2.05-32 06/20/06 <br />