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have submitted technical revisions to incorporate CKD disposal standards into their reclamation <br />permits. The technical revisions detail [he geochemistry of the CKD, ground water protection <br />measures and monitoring, dust control, and closure and reclamation. The ptocedw-e being <br />followed by the DMG is to incorporate the CKD disposal standards into the permit through the <br />technical revision process, then to include all azeas of the operation where CKD is generated, <br />temporarily stored, or transported into the permit through an amendment. From a regulatory . <br />standpoint, approval of the amendment makes the CICD an onsite rather than an ircported waste. <br />From a technical standpoint, [he cement plant must be included in the reclamation permit area in <br />order io provide regulatory controls over the generation of the CKD, e.g., the types of fuel or <br />chemicals used in the kilning process, which may effect the geochemistry of the CKD. In <br />particular, if a cement plant were to begin using alternative fuels such as wood, tirt:s, or waste <br />oil, the potential changes to the nature of the CKD should be evaluated. <br />This memo discusses some of the details of CKD generation and disposal at the three <br />Colorado cement plants. A discussion of the geochemistry of cement and CKD are provided for <br />background. <br />The Holnam-Boettcher operation and the Southdown-Lyons operation have completed waste <br />characterization studies and have established groundwater monitoring programs. 'i'he Holnam- <br />Pottland operation has completed waste characterization and some groundwater monitoring, and <br />the Division is processing a TR for continued CKD disposal at the Portland plant. Based on (a) <br />leach test results, (b) chemical analysis of pit water adjacent to one of the quarries, and (c) CKD <br />waste handling commitments, groundwater monitoring may be perfunctory in some cases <br />because the potential for off-site damage is limited. The latter point - "GIGO warn: handling <br />commitments" -was most important in reaching that determination and is discussed in the <br />following sections. <br />PRODUCTION, CHEMISTRY, AND PROPERTIES OF CEMENT <br />Cement is produced by burning limestone and clay at around 2700°F in a hori::ontal, inclined <br />rotary kiln. It can take up to 2 hours for the raw materials to pass through the kiln depending on <br />its length. Moving down the cylinder, the mixture progresses through fotir stages of <br />transformation. Initially, free water is driven off. Next, calcination occurs as bound water and <br />carbon dioxide are liberated. After calcination, the limestone has been converted to lime (CaO). <br />In the third or ctinkering stage, lime and decrepitated clay combine to form calcium silicates and <br />calcium aluminates (see equations following). The fourth stage involves cooling of the clinker. <br />In some cement plants, the first three steps all occur in the same kiln; in other plants, the process <br />occurs in separate calciners and cement kilns. <br />CaCO3 + (SiO, + A1,O3 + Fe,O3 + H,O(bound)] + e <br />Uimestone) (clay) (heau <br />~ 3CaO•SiO, + 2CaO•SiO, + 3CaO•AhOa + 4CaO•AhO3•Fe,O3 <br />(tncalcium silicate)+ (dicalnum silicate) +Uricatcium aluminate) + (tetracalcium alumi noferrite) <br />Compounds on the product side of the above equation comprise about 90 perct:nt of portland <br />cement. The two calcium silicates form approximately 75 percent of cement by weight. When <br />water reacts with the two calcium silicates, tobermorite gel and calcium hydroxide are produced. <br />