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<br />1 <br />..- <br />' Pape 6 <br />or a shallow aeration basin. The vdatillzatlon system Is sealed to prevent escape of HCN laden air and to <br />' allow efficient recovery of cyenlde. All configurations are eppllcaWe to either slurries or Garffled soutions. <br />A stripping efficiency In the range of 90-99 percent Is posslde. In the case of complete mb4 reactors or <br />aeratbn basins, coarse bubble diffusers ere employed In the bottom of the reactors, and the reactors are <br />sealed to.ellminate release of HCN gas to the atmosphere. The use of diffusers provides air for agitation <br />' of the solution as well as stripping of the tree cyenlde. Mechanical agitation does not provide the necessary <br />turbulence to tacllftate stripping of HCN: •!: <br />' The~free cyenlde produced through volatilization Is entrained In an air stream, passed upflow through a <br />packed tower, and reabsorbed Into a caustic soution moving counter current to the air flow. The caustic <br />sdution Is then returned to the metallurgical clrcuft for reuse. The pH of the causiic sdulion Is maintained <br />in the range of 10.5-11.5. <br />Once the soution or slurry Is tree of recoverable free cyenlde, fl enters the reneutralization 6tage of the <br />process. In this stage, the pH Is readJusted to 9.0-10.5 with lime, to precipitate residual metals and to add <br />buffedng tapacrty. With cyanide removed, the metals ere released In free lorm Into sdutipn, allowing <br />precipitation to low levels as their stable and Insoluble carbonate and hydroxide complexes. the addition <br />' of buffering capachy Is Important in the event a slurry being treated exhibits the potential for aciQ generation <br />through sulfide oxklation. The lime may be supplied as thickened sludge from other treatment processes <br />fl present on site. The simplified chemistry of the process Is presented In the fdlowing reactimns: <br />(1) Ca(CN), + H,SO. = 2HCN + CaSO~ (acidification) <br />(2) M(CN), + H,SO~ = 2HCN + M"SO.- <br />(3) HCN/H,0 =HCN/Air (volatilization) <br />' (4) HCN + NaOH = NaCN + H,O (absorption) <br />(5) M" + 20H- = M(OH)r (preciphation/reneutralization) <br />(6) Na~Fe(CN)e + 2CuS0, = Cu,Fe(CN), (red/brown) + 2NazS0~ (iron cyanide removal) <br />' The process chemistry Indicates that the Inftial phase of recovery Invdves conversion of CN- fo HCN and <br />inhiation of breakdown and of precipRatlon of neutral metal cyanide complexes. The eXlent of the <br />conversion dependent on the pH chosen for recovery and Corms of cyenlde being recovered. At very low <br />pH values, precipitation of Iron complexed cyanide occurs as the copper-iron cyanide complex, which <br />~:: accounts for the removal of this portion of the total cyanide. <br />' PROCESS PERFORMANCE <br />As discussed previously, excellent overall stripping and recovery efficiencies of total and WAD cyanides Irom <br />barren and decant solutions are achievable by any of the recovery processes mentioned. In they case of the <br />' three full-scale systems described above, overall removal efficiencies ranged from 92 to 99 percent. In the <br />case of the Flin Flon Mine, the total cyanide level was reduced from 560 mg/I to 44 mg/I. The performance <br />of the Gdconda C.R.P. facility is presented In Table 2. The Inhial total and free cyanide levels of 200 mgJl <br />' and 10-30 mg/I were reduced to <5.0 mg/I and <0.50 mg/I, respecWely. The residual cyanidedevets were <br />reduced further once the treated effluent was passed through a carbon adsorption column prior to <br />discharge. <br />t In addition, the copper, nickel, and zinc concentrations were all reduced to < 1.0 mg/I in the treated effluent. <br />The level of treatment obtained was consistent wtih that echlevaWe by any chemical and/or biological <br />treatment process currently used In the mining Industry. The cyanide regeneration process also enhanced <br />the recovery of gdd from solution through carbon adsorption. <br />1 <br />