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Mogul Mine bulkhead design Page 3 July 19, 2003 <br />water (range from 600 to 900 ppm). See Table 9,3.1 from ACI <br />318-95 for cement requirements. No. 1 structural grade, Douglas <br />Fir, or equivalent, is required for the timber form structural <br />members, 8 x 8 posts and sill and 3 x 12 lagging. The lagging <br />will have to be cut to fit the back, ribs and floor profile. The <br />3-in schedule 90 (standard weight) pipe braces are indicated on <br />the drawings, as are the L 6 x 4 x 1/2 angles and #8 Dywidag <br />anchor dowels. The 1/2" thick plywood, or particle board, is to <br />be nailed against the inner form face of the 3 x 12 lagging (form <br />planks). The plywood, or particle board, will have to be cut to <br />fit the crosscut back, ribs and floor profile. <br />The upper half of the concrete/rock contact should be low <br />pressure grouted (>60 and <165 psi) with Type II neat cement grout <br />through drill holes angled upward and outward through the contact <br />to prevent leakage around the bulkhead. See attached drawings. <br />The drilling and grouting of the concrete/rock contact should wait <br />until after the bulkhead concrete has set for a minimum of 7 days. <br />The contact grout holes should directed toward high spots in the <br />tunnel back near the center of the bulkhead. It is difficult to <br />completely fill all high spots in a tunnel roof when pumping <br />concrete. Garrett and Campbell Pitt indicated that pressure <br />grouting of the concrete-rock contact would permit pressure <br />gradients of 163 psi/ft without obvious leakage. Applying a <br />factor of safety of four produces a design pressure gradient of <br />over 91 psi/ft when the concrete-rock contact was pressure <br />grouted. The indicated benefit from pressure grouting the <br />concrete-rock interface is an eight fold decrease in bulkhead <br />length required to prevent unacceptable leakage. Chekan (1985) <br />analyzed Garrett and Campbell Pitt's pressure gradient data and <br />produced a graphical version of their data, which is attached. <br />Sincerely, <br />~~ <br />) <br />John F. Abel, Jr. <br />Colorado P.E. 5642 <br /> <br />