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Mogul Mine Bulkhead <br />Certification Report <br />Page 3 <br />Construction of concrete forms and erection of rebar caves <br />The forms were constructed of vertical 8"x8" S4S posts and horizontal 2"x12" and 2"x6" <br />S4S lagging. The form interior was lined with'/a" plywood for additional strength. <br />Bracing consisted of angle iron and pipe anchored to the ribs, sill and back of the drift. <br />The form construction and bracing was adequate to prevent movement or failure during <br />filling of the forms. <br />The rebar cages were supported by dowels (rebar) grouted into the rib. The upstream <br />rebar cage is #6 bars on a 12"x12" grid and the downstream rebar.cage is #8 bars on a <br />12"x 12" grid. The minimum clear distance from the form to the rebar is 3.5". The <br />minimum bulkhead length was specified to be 9' and the actual length was 9'. Trim bars <br />(5' long) were placed at 45° to the rebar around the cutouts in the rebar cage for the pipe. <br />All minimum clearances, dimensions and spacings met design criteria and were inspected <br />by the design engineer prior to filling of the forms. <br />Perimeter area irregUlarity <br />The rock contact perimeter area irregularity required to develop the design compressive <br />strength of the concrete when subject to the maximum design thrust was determined to <br />require a projection of 0.14" or more. Quantification of a minimum perimeter area <br />irregularity was not specifically calculated due to the irregularity on the back, ribs and <br />floor extending more than 1 fl. into the tunnel cross section. <br />PumplnQ of concrete, filling of forms and concrete compressive strenetb <br />The following concrete mix was used for this bulkhead. <br />The concrete mix was as follows: <br />#/cu. yd. <br />Portland Type II 720 <br />Sand 1692 <br />Fine Aggregate - 3/8" 1093 <br />Fly Ash, Class F 115 <br />Water 324 <br />Delay Set <br />The concrete was batched from the portable Sandco batch plant that was set up in <br />Silverton. This is the same plant and concrete supplier used for the American Tunnel <br />