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American Tunnel Bulkhead No.3 <br />Construction Certification Report <br />Page 5 <br />Low aressure troutin~ of the concrete-rock contact <br />After construction of the air-side bulkhead form and placement of rebar, the form was <br />marked for drillhole collars by nailing faucet washers to the form at the selected <br />locations. One ring consisting of nine holes was drilled to intersect the rock contact <br />along the perimeter at approximately the mid-point or center of the bulkhead, The target <br />points were selected and then appropriate corresponding collar points were selected such <br />that the hole could physically be drilled without hitting the rebar mat. Angles and <br />distances were measured so the selected lines could be reproduced after the bulkhead <br />form was stripped. <br />The bulkhead was drilled and the contact was low pressure grouted the week of <br />November 25, 2002. <br />Each hole was pressured to 200+ psi with very little grout take although one series of <br />holes appeazed to take grout into the formation. These holes were re-drilled on successive <br />days and grouted until refusal, <br />The construction pipe was permanently closed on December 3, 2002 and additional <br />formation grouting was done downstream of the bulkhead for the remainder of the week. <br />Very little grout was accepted during this process. <br />Construction Drain Pine Closure <br />The construction drain pipe was permanently grouted closed and capped on December 3, <br />2002. A grout pig was pumped ahead of the grout to separate the water and grout. The <br />catch bars placed in the up-stream end of the pipe provided a stop for the grout pig <br />allowing complete and total filling of the pipe. The valve was closed under pressure to <br />prevent bleed-off. After curing of the grout in the pipe, the valve was removed and a <br />stainless steel blind flange was bolted to the pipe flange. The pipe has been permanently <br />sealed. <br />The American Tunnel Bulkhead No.3 construction meets or exceeds all design <br />specifications. <br /> <br />