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PERMFILE73150
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PERMFILE73150
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Entry Properties
Last modified
8/24/2016 11:22:46 PM
Creation date
11/21/2007 12:35:03 AM
Metadata
Fields
Template:
DRMS Permit Index
Permit No
C1982056A
IBM Index Class Name
Permit File
Doc Date
4/20/2007
Section_Exhibit Name
2.05 Operation and Reclamation Plans
Media Type
D
Archive
Yes
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• Ditch D-2 was relocated to the south, pazalleling the Refuse Haulroad, two culverts were added under the <br />Washplant II yard-area access, and the eastern inlet to Sedimentation Pond D was shifted to the south and <br />• west. Contributing watershed areas and conditions did not change significantly, ditch and culverts sizes <br />were maintained, and ditch condition and configuration were improved, therefore, revised drainage <br />calculations were not necessary. <br />• Washplant construction would encroach on the existing Pond D emergency spillway, so the spillway was <br />relocated to the center of the Pond D embankment, neaz the principal spillway. This location also improves <br />pond function by increasing the distance between the pond inlets and emergency spillway and improving <br />routing. <br />As part of the design process, four soil borings were completed for design of the foundation structures for the major <br />Washplant facilities (refer to Washplant II Foundation Design Report in Exhibit 25). Site backfill and grading <br />work for Washplant II involved removal of potentially unsuitable soil materials, ripping and scarification of the <br />entire Washplant pad area, cut and fill grading, and controlled placement and compaction. Cut volumes were <br />approximately 24,000 cy, and approximately 12,000 cy of suitable fill and 10,000 cy of graded rock material were <br />placed and compacted, consistent with the foundation design recommendations. Backfilled and compacted pad <br />areas were then graded to direct surface runoff flows to the designed drainage and sediment control structures, and <br />(except for building foundation aeeas) graveled to control erosion, dust, and surface drainage. Graveled aeeas will <br />be utilized as yard-area driveways for equipment and operations/maintenance access to the Crushing/Sceening <br />Building, Washplant, thickener, and Refuse Bin. Based on the foundation design recommendations, reinforced <br />concrete caissons were poured to support building foundations and conveyor supports. Reinforced concrete floor <br />slabs and grade walls were then formed and poured to connect to the concrete caisson support system. <br />The initial segment of the existing Overland Conveyor was replaced with an inclined Cmshing/Screening Feed <br />Conveyor (48-inch belt w/2,200 tph capacity) extending 920 feet from the Raw Coal Stockpile reclaim to the new <br />Screening Tower. The inclined conveyor segment is supported by two steel support bents, and typical conveyor <br />construction consists of a steel rail framework supporting the troughing and return idlers, with an adjacent cat-walk <br />• and railings for maintenance, and'/< coverage galvanized steel covers to control dust and noise. The conveyor bents <br />set on reinforced concrete caissons, as previously described. <br />From the Crushing/Screening Feed Conveyor, the coal discharges through a chute and feeders to double-deck <br />screens which sepazate the coal feed into three size fractions; an undersize fraction (-''/z" x 0") which passes through <br />and discharges directly to the Overland Conveyor; an intermediate fraction (%z" x 2") which transfers to the <br />Washplant Feed Conveyor; and the screen oversize (+2") which dischazges to aroll-crusher, with the crushed <br />product transferring to the Washplant Feed Conveyor. By-pass chute-work allows the intermediate and crushed <br />products to be diverted directly to the Overland Conveyor, if plant feed coal quality precludes the need for washing. <br />The crushing and screening equipment, along with associated chute-work, and control, monitoring and dust <br />collection systems, are housed in the Crushing/Screening Building, a steel frame building with steel siding and roof <br />(50 x 60 x 80 feet high), which sets directly over the Overland Conveyor. The building sets on a reinforced <br />concrete slab floor (52 x 62 x 1 foot thick) with grade walls connected to the concrete caisson support system, as <br />previously described. <br />A two-flight Washplant Feed Conveyor (48-inch belt w/2,200 tph capacity) and Transfer Tower (20 x 20 x 40 foot <br />high) transfer the intermediate and crushed coal products from [he bottom of the Crushing/Screening Building to <br />the top of the new Washplant II Building. The Washplant Feed Conveyor system is designed to handle current <br />requirements of 1,300 tph, as well as possible futwe system expansion. Each of the two conveyor flights is <br />supported by a single steel support bent, and utilize the typical conveyor construction. The conveyor bents set on <br />reinforced concrete caissons, as previously described. The intermediate Transfer Tower is a steel frame building <br />with steel siding and roof which contains minor chute-work and a dust collection system. The Transfer Tower sets <br />on a reinforced concrete slab floor (22 x 22 x 1 foot thick). <br /> <br />TR07-59 2.05-32.2 03/26/07 <br />
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