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Mogul Mine Bulkhead <br />Certification Report <br />Page 3 <br />Construction of concrete forms and erection of rebar caves <br />The forms were constructed of vertical 8"x8" S4S posts and horizontal 2"x12" and 2"x6" <br />S4S lagging. The form interior was lined with'/<" plywood for additional strength. <br />Bracing consisted of angle iron and pipe anchored to the ribs, sill and back of the drift. <br />The form construction and bracing was adequate to prevent movement or failure during <br />filling of the forms. <br />The rebar cages were supported by dowels (rebaz) grouted into the rib. The upstream <br />rebaz cage is #6 bazs on a 12"x12" grid and the downstream rebirr.cage is #8 bazs on a <br />12"x 12" grid. The minirnum cleaz distance from the form to the rebaz is 3.5". The <br />minimum bullchead length was specified to be 9' and the actual :length was 9'. Trim bazs <br />(5' long) were placed at 45° to the rebar around the cutouts in the rebaz cage for the pipe. <br />All minimum clearances, dimensions and spacings met design criteria and were inspected <br />by the design engineer prior to filling of the forms. <br />Perimeter area irre¢ularity <br />The rock contact perimeter area irregularity required to develop 'the design compressive <br />strength of the concrete when subject to the maximum design thrust was determined to <br />require a projection of 0.14" or more. Quantification of a minimiun perimeter area <br />irregularity was not specifically calculated due to the irregularity on the back, ribs and <br />floor extending more than 1 ft. into the tunnel cross section. <br />Pumnine of concrete, filline of forms and concrete compressive strength <br />The following concrete mix was used for this bulkhead. <br />The concrete mix was as follows: <br />#/cu. vd. <br />Portland Type R 720 <br />Sand 1692 <br />Fine Aggregate - 3/8" 1093 <br />Fly Ash, Class F 115 <br />Water 324 <br />Delay Set <br />The concrete was batched from the portable 5andco batch plant that was set up in <br />Silverton. This is the same plant and concrete supplier used for the American Tunnel <br />