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P R I M E B Y 1 9 0 k W CATERPILLAR' <br />60 Hz <br />STANDARD FEATURES <br />1. ENGINE <br />Heavy duty Industrial EPA compliant <br />diesel engine. <br />t.t Governor <br />Electronic, wmpliant with BS5574, <br />Class At. <br />1.2 Eleetrleal System <br />12 volt DC. Energized to run shutdown <br />solenoid. OII pressure and coolant <br />temperaturellevel shutdown switches <br />and 8auge senders. <br />1:3 Deretes ~ " <br />Genset power deretes will be <br />requirod in accordance with engine <br />manufacturers above 30° C IHS° F). <br />2. COOLING RADIATOR <br />Radiatdr endpooling tan complete <br />with protection guards, designed <br />So cool the engine in ambient <br />temperatures up to 49° C (120° ~. <br />3. ENGINE FILTRATION SYSTEM <br />Cartridge type dry elr [hers with <br />restriction indicator Recpr fuel filter in <br />addition to engine flltar. Cartridge type <br />fuel Utters end full flow tube oil filters. <br />All filters have replaceable elements. <br />4.EXHAUSTSYSTEM <br />Critical silancerwith gaxihle connector. <br />- All Internal pipeworklagged. , <br />6- ELECTRICAL SYSTENf <br />22volt system with flattery charging <br />alternatoY, and starter rrlotor on engine, <br />-Battery rack mounted on the generator <br />'~ ,~-set haseframe and battery chargsr <br />mounted on control panel. Battery rack <br />' will accept a variety of battery sizes, <br />B. GENERATOR <br />Screen protected and drip-proof, <br />self exciting. sett-regulating brushiess <br />generator with fully Interconnected <br />damper windings, ICOB cooling sysrom <br />and~sealed-for-life hearings.. <br />Simultaneous muitl-voltage output. <br />6.11nsulatton System <br />The insulation system Is Class H. <br />Windings are Impregnated to a Viple dip <br />thermo-seeing moisture, oil and acid <br />resisting polyester varnish. Heavy coat <br />ofamt-tracking varnish for additional <br />protection against moisture or <br />condensation. <br />&2 Electrical Characteristics <br />Elechicel design in accordance with <br />BS5000 Part 99, IEC60034-1, ENB10ga6, <br />NEMA MG-1.22. - <br />&3Automatic Vekage Regulator (AVR) <br />The fully sealed automatic voltage <br />regulator maintains the voltage within <br />the timha of x 0.5% at cteady state from <br />no load to fultload. <br />Nominal adjustment is by means of <br />a tdrrrmer Incorporated in the AVR. <br />The panel door Incorporates en <br />additional voltage adjustment <br />potentfomater. <br />5.3.1 Permanent Magnet Genaretor <br />Providing 350%short circuit capabilifies, <br />enhanced motor starting and non-linear <br />loading performance. <br />6.4 Waveform Distortlon, THE and <br />TIF Factors - <br />Thetotal distonion of the vohage <br />waveform with open circuk between . <br />phases or phase end neutral Is in the ' <br />order of ~1.8.On a 3-phase balanced <br />harmonlo•free load the total distortion <br />Is < 496. Machines are designed to have <br />e THE lase than 2%and a TIF less then <br />60: A 2/3 phch.lector is standard on alt <br />statorwlndinga. <br />6.5 Radio Interference <br />Suppression is In Ilnewhh the <br />'provisions ofENfi2000-& -. ' <br />7. MOUNTING AkRANGEMENT "~ <br />7.2 easefame ~ ~ ~ ' <br />The complete generator set is mounted. <br />on a heavy duty fabricated steel " <br />basefreme. The haseframe indudea <br />a UL listed closed top fuel tank end <br />Incorporates specially designed <br />Ilfling points. ~ , <br />~7.2 Coupling .~- ' <br />The engine~agd generatorare directly <br />coupled byjneans of an, SAE fiarlge <br />so that there is'nopossibllity of. ' <br />.misalignmeet after prolonged use: <br />The engine gywheal Is Uexibly coupled <br />to 1He genere[orrbtor and a full torsional <br />enafys(s has been canted out to <br />guarentea no harmful vibration ' <br />will occur In the assembly. <br />7.3 ArrU-VihraNon Mounting Pads <br />'Capflva anti-vibretion.pads are affixed <br />between engine/generator feet and the <br />haseframe ensuring complete vibration <br />isoladon of the rotating assemblies and <br />enabling the machine to be placed on <br />an uneven surtace whhout detrimental <br />effects. <br />7.4 Safety Guards <br />The tan, fen drive and battery charging <br />generator drNe are fullyguarded for <br />personnel protection. Heat guards <br />protect personnel from the exhaust <br />pipe. All guards ere to OSHA standards. <br />8. FUEL SYSTEM <br />Fuel feed and return lines to the engine <br />are terminated at the haseframe <br />mounted 24 hour extended eapac{ty <br />fuel tank. Tha entire fuel system is <br />surrounded by a catchment area to <br />prevent leakage. 3-way valves allow <br />connection of auxlllery fuel tank. <br />9. CONTROL SYSTEM <br />9.1 Control Panel <br />Set mounted autostart panel in a <br />vibration Isolated NEMA 1 sheet sleet <br />enclosure with a hinged lockable door <br />e. OC and AC Wiring Harnesses <br />DC and AC widng harnesses utilizing <br />IndusMal type multi-pin connectors <br />to permh fast fault finding. <br />9.2 Circuit Breakers, TWo <br />3-pole UL CSA Ilstetl molded case <br />circuit breaker mounted on the <br />generator set In a vibregon Isolated <br />NEMA~t dlstrihWon penes. <br />9.3 Small power receptacles housed <br />in a NEMA 1.distrihution panel. <br />Recsptacles eaept industry stpndard~ <br />male plugs. Eeih receplede~fs protected <br />by a miniature cfmutt breaker which <br />also acts as an on/off switch. <br />10. DOCUMENTATION <br />A full set of opereUon and maintenance <br />manuals, circuk vddng diagrams, and <br />Instruction leagets Is provided. <br />11. SOUND ATTENUATED <br />ENCLOSURES _ <br />A noise reducing enclosure surrounds <br />the entire generetbrseL Combined whh <br />.acritlcai.enginesileneerthisprovides <br />an ovgrall noise reduction from li5 [o <br />56 dBA at 23 feetthroueh_the range. ~~. <br />12. FACTORY TESTS `.. <br />The ¢eneretorset Is Ibad tested before <br />dispatch. All protedlye devises, control . <br />fvricfions and 'site load, contlilloes'are <br />simulated; the generator and its systems <br />checked, vrovad and then passed for <br />dispatch. <br />13. EOUIPMENi flNtSH <br />All sheet metal components Indutlfng <br />the endosure end the base tank are fully <br />degreased, phosphated end chromated <br />for anti-corrosive protecdon priorto <br />palnttng with polyester powder. <br />The powder Is cured at a temperature of <br />200° C (392° FI to ensure maximum scu6 <br />resistance and durehil-rty. All fasteners <br />are electroplated. The engine and <br />generator are thoroughly deaned end <br />Unished In temperature controlled <br />ovens with Industrial high gloss <br />polyurethane paint. <br />14. STANDARDS <br />The equipment meets the following <br />standards; BS4999, BS6000, BS5514, <br />IEC60034, EN61000-5; NEMA MG-1.22. <br />15. WARRANTY <br />Full manufacturers warranty. <br />LEHE5t77-02 <br />