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TABLE OF CONTENTS <br />SECTION I — INSTALLATION <br />5 <br />1.1 PROTECTION PRIOR TO STARTUP......................................................... <br />1.2 FOUNDATION....................................................................................... <br />1.3 EQUIPMENT SUPPORT.......................................................................... <br />1.4 MECHANICAL INSTALLATION................................................................ <br />1.5 REFRACTORY CURING CYCLE................................................................ <br />1.5.1 Initial Curing Instructions............................................................ <br />1.6 INSTALLATION - ELECTRICAL................................................................. <br />1.6.1 SCR Drive Calibration.................................................................. <br />1.6.2 Vacuum Pumps........................................................................... <br />6 <br />6 <br />6 <br />7 <br />9 <br />10 <br />11 <br />12 <br />12 <br />SECTION II —OPERATION <br />13 <br />2.1 DESCRIPTION OF MECHANICAL EQUIPMENT........................................................................................................14 <br />2.1.1 Retort..........................................................................................................................................................14 <br />2.1.2 High Temperature Door Seal.......................................................................................................................16 <br />2.1.3 Condenser Tubes.........................................................................................................................................17 <br />2.1.4 Collector Vessel...........................................................................................................................................18 <br />2.1.5 Aftercooler..................................................................................................................................................19 <br />2.1.6 Carbon Columns..........................................................................................................................................20 <br />2.1.7 Air Filter......................................................................................................................................................20 <br />2.1.8 Vacuum Pumps...........................................................................................................................................22 <br />2.1.9 Air Cooled Water Chiller..............................................................................................................................24 <br />2.1.10 Trays (Boats)..........................................................................................................................................26 <br />2.1.11 Scissor Lift Transport Cart... ....... ........................................................................................................... 27 <br />2.1.12 Boot Transporter....................................................................................................................................28 <br />2.1.13 Boat Loading..........................................................................................................................................29 <br />2.1.14 Closing Retort Door................................................................................................................................37 <br />2.1.15 Opening the Retort Door........................................................................................................................38 <br />2.1.16 Unloading Boats.....................................................................................................................................38 <br />2.2 DESCRIPTION OF ELECTRICAL EQUIPMENT...........................................................................................................39 <br />2.2.1 Motors........................................................................................................................................................39 <br />2.2.2 24 Volt DC Supplies.....................................................................................................................................39 <br />2.2.3 PAC (Programmable Automation Controller).............................................................................................40 <br />2.2.4 Control Panel and SCR Panel.......................................................................................................................45 <br />2.3 NORMAL STARTUP PROCEDURE...........................................................................................................................47 <br />2.4 NORMAL SHUTDOWN PROCEDURE......................................................................................................................54 <br />2.5 MANUALOVERRIDES............................................................................................................................................56 <br />2.5.1 RETORT HEAT CONTROL............................................................................................................................. 57 <br />2.5.2 EXHAUST FAN TEMPERATURE CONTROL....................................................................................................58 <br />2.6 ALARMS ACKNOWLEDGE & RESET........................................................................................................................59 <br />SECTION III - MAINTENANCE <br />61 <br />3.1 GENERAL...............................................................................................................................................................62 <br />3.2 HIGH TEMPERATURE DOOR SEAL.........................................................................................................................63 <br />3.3 COLLECTOR VESSEL...............................................................................................................................................64 <br />3.3.1 Inspection.................................................................................................................................................... 64 <br />I