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Lined Pit Guide 8 September 2000 <br /> CLAY BACKFILL PIT LINERS <br /> Applicants seeking the lower bond amount available under the regulated construction option for a <br /> reclamation plan that includes a clay lined reservoir must provide a design for the liner. The intent of <br /> the design can be effectively conveyed through plan and section views of the pit perimeters where a <br /> liner will be installed. The liner cross section should illustrate the dimensions and shape of the liner fill <br /> to be installed, the location, size, and shape of the keyway, and the dimensions of liner cover fill that <br /> will protect the liner soil from desiccation and erosion. The design should address the following <br /> elements that may affect the performance of the liner. <br /> Liner Fill Mixture <br /> • Fines -The liner fill should contain at least 20 percent fines defined as the percentage, on a dry <br /> weight basis, of material passing the No. 200 sieve. <br /> • Plasticity Index—The soil should have a plasticity index of at least 10 percent, although some soils <br /> with a slightly lower index may be suitable. Soils with plasticity indices less than about 10 percent <br /> have very little clay and usually will not produce the necessary low permeability. Soils with <br /> plasticity indices greater than 30 to 40 percent are difficult to work with, as they form hard chunks <br /> when dry and sticky clods when wet. <br /> • Percentage of Gravel—The percentage of gravel (material retained on the No. 4 sieve) should in <br /> general not exceed 10 percent. Larger percentages are acceptable if it can be demonstrated that the <br /> design standard for permeability can be achieved and that segregation of gravel into pockets that <br /> contain little or no fines will not occur during installation. <br /> • Stones and Rocks—No rocks larger than 2 inches should be present in the liner material. <br /> If two or more materials will be blended to prepare the liner fill, a description of the mixing process <br /> should be included in the design documents. For example, an Operator may choose to prepare the liner <br /> fill by mixing 50 percent weathered shale ripped from the floor of the pit with 50 percent overburden. <br /> The mixing may be accomplished by a number of methods such as windrowing of the materials and <br /> multiple passes of mixing equipment such as a road reclaimer. <br /> Water Content <br /> The molding water content at which the maximum dry unit weight is observed for a given compactive <br /> energy is termed the optimum water content. Soils compacted wet of the optimum water content tend <br /> to have lower permeability. This is because a soil that is slightly wet of optimum will more readily <br /> mold into a homogeneous mass that is free of clods. For liner fill, moisture content slightly wet of <br /> optimum should be specified. For example: <br /> Material represented by the samples tested having a water more than 1 percent dry of the <br /> optimum water content, or more than 3 percent wet of the optimum water content will be <br /> rejected and shall be removed or reworked until the water content is between these limits. <br />