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<br />ing a database from information contained in these <br />plans that can serve as a baseline to analyze the <br />effectiveness of various water conservation <br />measures. <br /> <br />INDUSTRIAL CONSERVATION <br /> <br />Industrial and commercial facilities use about 26 <br />percent of urban applied water. according to DWR, <br />about half the amount used by residential users. This <br />group of water users includes manufacturing plants, <br />food processors, office buildings, institutions such <br />as hospitals and schools and public facilities such <br />as parks and golf courses. California is well repre- <br />sented in industries that rank among the heaviest <br />water users - food processing, paper and allied <br />products, and chemicals. Water usage in industrial <br />settings varies widely. from product washing in food <br />processing to cooling towers in commercial and <br />institutional buildings. <br /> <br />Surveys by urban water agencies indicate potential <br />water use reductions at industrial sites ranging from <br />25 percent to 90 percent of previous use. Indeed, <br />DWR statistics document a nearly 50 percent decline <br />in industrial wafer consumption in the 1990s. A <br />survey of 15 industrial sites by the city of San Jose <br />found conservation measures at those sites saved <br />over 1 billion gallons of water per year worth $2 <br />million. Payback periods for investments made in <br />water conservation measures typically were less <br />than one year, according to the survey. <br /> <br />DWR recommends a seven-step process for boost- <br />ing water efficiency at industrial and commercial <br />facilities that begins with lining up top management <br />support and resources and doing obvious things first, <br />such as fixing plumbing leaks promptly and <br />eliminating unnecessary uses. Next, a step-by-step <br />water audit is recommended to identify quantities, <br />characteristics and uses of water at the facility. The <br />audit is the basis for identifying water management <br />opportunities such as recirculation, reclamation and <br />displacement of potable water uses where appro- <br />priate. The final three steps are to prepare an action <br />plan, implement the water management measures <br />in it and publicize successes. <br /> <br />Opportunities for water conservation in industrial and <br />commercial facilities include capturing steam con- <br />densate in boilers and HVAC (heating, ventilating <br />and air conditioning) systems for reuse, eliminating <br />single-pass cooling in cooling tower operations, <br />using closed-loop systems for water-cooled equip- <br />ment, and installing low-flow plumbing fixtures. Many <br /> <br />conservation measures also reduce wastewater <br />discharges. <br /> <br />MWD. which supplies 60 percent of the water to 16 <br />million customers in southern California, has per- <br />formed more than 900 surveys of commercial, <br />industrial and institutional water users. Results of <br />the surveys have not been completely analyzed yet, <br />but MWD officials believe opportunities for major <br />water savings exist in management of cooling <br />towers, product rinses and landscaping. Cooling <br />towers under active management can reuse the <br />same water up to five times without adverse effects. <br />Rinse water used to clean products such as <br />integrated circuit boards often can be reused <br />without compromising product quality. <br /> <br />Water reuse in cooling towers and installation of <br />water-conserving toilets and faucets are steps that <br />can be taken in both the industrial and commercial <br />settings to reduce water use. Here are some <br />examples of steps taken by businesses that have <br />reduced water use: <br /> <br />. A San Jose tomato processing and canning plant <br />reduced water use by a third over a six-year period <br />by recycling water used to flume tomatoes from trucks, <br />using evaporative cooling in place of once-through <br />cooling, and implementing an employee training pro- <br />gram that stresses conservation. Investments in <br />equipment and modifications to achieve the water <br />use reductions were recouped in less than one year. <br /> <br />. An Oakland commercial laundry recycles up to half <br />its treated effluent stream back into its hot water <br />system, saving up to 11 million gallons of water per <br />year and reducing its energy bill for hot water. The <br />recycling system also helps the laundry reduce costs <br />for wastewater discharges. Payback on the 537,000 <br />capital investment was just over one year. <br /> <br />. An audit of a Ventura soft drink bottler found more <br />than 4.5 million gallons of water per year could be <br />saved by running slurry water through a purifier and <br />reusing the recovered water, recycling wastewater <br />that previously was discharged to the sewer through <br />a flocculating clarifier, and other steps. The conser. <br />vation measures had estimated payback times <br />ranging from one month to 15 months. <br /> <br />Many office buildings, restaurants, entertainment <br />venues, and other public facilities have installed <br />automatic water saving devices in public rest rooms. <br />Electric "eyes" that automatically flush urinals and <br />toilets or turn on water for a preset time for hand <br />washing are becoming more common. <br /> <br />1S <br />