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<br /> <br />. <br /> <br />of recoverable oil. In the rich Mahogany ledge are .l26.billion barrels <br />of which 80 billion barrels are recoverable. The proved recoverable. <br />petroleum reserves of the United States amount to 27 billion barrels. <br /> <br /> <br />, <br /> <br />, The Bureau of Mines has made real contribution to development <br />of these natural resources. It was early realized that the key to obtain- <br />ing fuels .from shale on a basis competitive with fuels from petroleum <br />was the development of low-cost mining methods. . The Bureau developed <br />the presently used room-and-pillar method of mining where pillars 60 <br />feet square areJeft to support the roof. Pillars are spaced 60 feet apart <br />in rows with alternate rows staggered in one direction. This results in <br />rooms 60 feet by 180 feet in one direction and in the other direction 60 <br />feet ~y the depth to which the mine is opened. The distance from the. <br />roof ~o the floor of the "Mahogany ledge" is 72 feet in the present mine <br />but increases in the direction of mining. It is necessary to mine this <br />depth of shale in two steps. First a heading is driven at the top of the <br />bed, and drilled to break a face 39-feet by 60-feet wide and usually pulls <br />to a depth of approximately 20 feet. About 2,400 tons. are broken per <br />round. After a heading has been advanced the required distance, the <br />second, or benching. operation takes place. Holes are drilled vertically <br />downward in the floor about 34 feet and for a width of the drift, and blasted. <br />By these two operations the full bed of shale (73 feet) is mined. <br /> <br />.. <br /> <br />In order to effect low mining costs the shale must be mined on a <br />large tonnage basis using .a minimum of manpower. Since existing mining <br />equipment was not adequate, the Bureau designed and built special machines <br />for compressing air. drilling, scaling, and loading. These machines have <br />proven satisfactory and have permitted phenomenal tonnages and low costs. <br /> <br />)' <br /> <br />Another major accomplishment of the Bureau is design of the Gas- <br />Combustion retort. Many retorts have been used for retorting shale in <br />this country or abroad where shale has long been a source of oil. All <br />these r,etorts deliver hot products,gaseous and solid. The gases have <br />to be cooled to condense oil vapors and produce liquid oil. Such cooling <br />requires large quantities of water. <br /> <br />In commercial operation the retorts would be located close to the <br />mines in order to reduce material-handling cost'and obtain maximum space <br />for spent-shale disposal. The present mine is nearly 3,000 feet above <br />the Colorado River. Obviously pumping large quantities of water to such <br />heights would be most expensive even if the required quantities were <br />available. <br /> <br /><Ii <br /> <br />Because of pumping cost and limited water supply the Bureau de~ <br />veloped a Gas-Combustion retort requiring no cooling water. It delivers <br />all products at cool temperatures because the cold raw shale is used to <br />cool the off-coming gases and the cold in-coming gas which is used to <br />sweep the oil vapors from the retort as they are formed, as well as <br />fur.nish part of the heat, cools the hot spent shale so that it leaves the <br />retort cold. N.one of the streams e.ither into or out of the retort will have <br />temperatures much over 2000F., yet in the retort te~peraturesup to <br />I, ,WOOF, may be attained by both gases and solids. The Gas-Combustion <br />retort having been fully tested on a small pilot-plant scale, a large pilot- <br />plant unit is now under test. This unit can continually procellS over 15Q <br />tons of shale per day and will yield design data for construction of large <br />commercial-scale retorts. <br /> <br />. <br /> <br />-19- <br />